Automatic Ice cream production line

1. Water Treatment system
2. Mixing and Sugar Melting tank
3. pasteurizer and Homogenizer
4. Aging Unit
5.Freezer and Filling Unit
6. CIP Cleaning System
7. After Treatment Equipment, like conveyor, package or pallet, etc.
8. There are other assistant equipments used such as steam boilers, air compressor, cold water unit, etc.
9. Installation materials for the process pipline, utility piplines as well as electrical system are provided.

Description

-Formulation:
The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;

emulsifiers/stabilisers;flavouring agents;colouring agents.
 

-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed 

or proportioned by volumetric meters.
 

-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger 

where it is preheated to 73 – 75deg for homogenisation at 140 – 200 bar, the mix is pasteurised at 83 – 85deg 

for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.
 

-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. 

Ageing allows time for the stabiliser to take effect and the fat to crystallise.
 

-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.
 

-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage

Figure shows ice cream products production line.
1. Ice cream mix preparation module containing

2. Water heater

3. Mixing and processing tank

4. Homogeniser

5. Plate heat exchanger

6. Control panel

7. Cooling water unit

8. Ageing tanks

9. Discharge pumps

10. Continuous freezers

11. Ripple pump

12. Filler

13. Manual Can filler,

14. Wash unit

GENYOND MACHINERY INDUSTRIAL GROUP

Has 6 factories in China. 

We specialize in food machine, medicine machine and packing machine.

Our main products include the following items:

Item 1, essential oil distillation machine, herbal extracting & concentration machine,pharmaceutical equipment

Item 2,dairy processing line to make pasturized milk, UHT milk, youghurt, cream,butter, cheese,ghee and so on.

Item 3, fruits and vegetable deep processing line (chips, canned food, juice, wine, vinegar, paste, jam, powder, candied food, pickles, frozen food,Dehydrated vegetable and so on); vegetable pre-processing line (washing, sorting, cutting, pitting, peeling, blanching and so on.)

Item 4,nuts processing line (coffee powder, nuts milk, nuts butter, paste and so on)

Item 5,fish, meat and egg processing line (canned fish, canned meat, egg cleaning sorting packing, egg liquid and egg powder and so on)

Item 6,grain and oil processing line (grain flour, starch, food oil and so on)

Item 7, salt and sugar processing line.

Item 8, food packing line
 

We have been in the design and production of food machine and medicine machine for more than 20 years. Our machines have been exported to more than 200 countries.

Our advantage is to offer you turnkey project. Our rich experience can help you on food production. We not only offer you the machine but also the processing technology and service on food and medicine production.

You just need to give us an idea on food production and we will make different proposals to help you to get the best solution on design, price and installation.

You are always welcome to visit us, we offer the free service on airport pickup, hotels, travelling in China.